Advanced IGBT Surface Hardening Induction Heating Equipment (JLCG-20)

• Customization: Available
• Warranty: 1 Year
• Type: Induction Heating Machine
• Model NO.: JLCG-20
• Structure: Vertical Type
• Brand: Jinlai
• Certificate: ISO9001:2008, CE, SGS, BV etc
• Frequency: 50-250kHz
• Working Theory: Electromagnetic Induction Heating
• Input Voltage: 3 Phase 380V
• Application: Hardening, Quenching, Welding etc
• Including Parts: Generator, Transformer, Induction Coils, Cable
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Model Number: Jlcg-20/30/40/60
• Input Power Desire: 3 Phase 380V 50/60Hz
• Transport Package: Plywood Case
• Specification: JLCG-20KW
• Trademark: JIN LAI
• Origin: Guangdong, China(Mainland)
• HS Code: 8514400090
• Production Capacity: 5000 Sets / Month
• Package Size: 68.00cm * 69.00cm * 68.00cm
• Package Gross Weight: 63.000kg

Product Description

Advanced IGBT Surface Hardening Induction Heating Equipment
 

Main Feature

1. Ultrahigh series: high frequency, able to heat Φ0.1mm work-piece. 
2. Small size, light weight, low failure rate and conservation of energy (which can save the power by 70% as compared with glass-ceramic vacuum tube high frequency heating machine).
3. It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
4. About ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.
5. It is applied to the welding of couplers and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact welding of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles an art wares.

 
Technical Parameters

Model		JLCG-20	JLCG-30	JLCG-40	JLCG-60
Input power desire		three phase 380V 50/60HZ
Oscillate power max		20KW	30KW	40KW	60KW
Max input current		32A	45A	60A	90A
Oscillate frequency		50-250KHZ	50-200KHZ	50-200KHZ	50-150KHZ
Cooling water desire		≥0.3Mpa  ≥6L/MIN			≥0.5Mpa  ≥6L/MIN
Duty cycle		100% 40°C
Dimensions	Generator	620*300*530mm	630*300*540mm	640*300*550mm	630*350*620mm
	Transformer	430*260*430mm	450*300*430mm	470*320*430mm	500*350*430mm
Net weight		25kg/15kg	30kg/20kg	35kg/25kg	45kg/35kg
Cable length		2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)

List of accessories in the package

Item	Name of machine or parts	Specification	Amount
1	JLCG-20/30/40/60KW heating power	-	1 set
2	Foot pedal	3 core	1 pc
3	Induction Coils	-	2 sets
4	Connect cables	-	1 set
5	Instruction Manual	-	1 pc
6	Product catalog	-	2 sets

 

Main Parts Introduction 

1. Germany SIEMENS INFINEON IGBT Module. ( 0.1-100MHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers. 
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.



Machine Photos



Main Components





Application
Brazing
Brazing uses heat and a filler metal (alloy) to join metals. Once melted, the alloy flows between close-fitting base metals (the pieces being joined) by capillary action. This molten filler alloy interacts with a thin layer of the base metal to form a strong, leak-proof joint.



Hardening
Hardening uses heat and rapid cooling (quenching) to increase the hardness, strength and/or durability of steel. Heating steel or iron above their upper critical temperature, modifies the crystal structure of the metal to a form called Austenite. With this atomic arrangement the carbon can then freely migrate a new location.
When hardening, the aim is to quickly quenching the Austenite, thus trapping  the carbon atoms in their new positions in the crystalline structure called Martensite which is extremely hard.


 

Pre-sale service:

1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:

1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:

1. 12 months warranty period
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
4. technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.





FAQ
China Supplies Induction Heating Power Supply   
Questions and Answers:

1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.

2.How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.

3.How to install your machine?
We have paper installation instructions and videos, we will teach till you learn it.

4. Which export port you use?
Any China port, commonly we will use Shenzhen ,Guangzhou ,Hongkong port, it can appoint as you like.

5.How about the payment terms and delivery time ?
Payment terms for small machines: 100% T/T/ Western Union/Cash in advance.
The big machines and big amount: 30% deposit,70% before shipment (we will shoot total delivering process for customer's confirmation)and the related papers. You can pay by T/T,L/C, Western Union or other ways.
The small machine delivery time is within 7 days, the bigger one takes about 15days,we will delivery goods on time.

6.If I have paid but can not receive the goods, how should I do?
Alibaba international website is a famous trade platform and has been mature those years ,every supplier on it has paid large integrity fund,and we have Chinese business licenses which can be checked on China official website or we can show it to you,so that situation will never appear, please be assured.

7.Is your goods has ISO9001 or CE certificate ?
Yes, all our goods has ISO and CE certificate. All machines are high quality goods.

8.What is your nature of your company:dealer or factory ?
We are manufacturer and have a big factory ,warmly welcome to visit our factory and contact us. 





Ultrahigh Frequency Series JLCG (100KHZ-1.1MHZ)

Model	JLCG-3	JLCG-6	JLCG-10	JLCG-20	JLCG-30	JLCG-40	JLCG-60	JLCG-100
Input power desire	Single phase 220V  50/60HZ		3 phase 380V  50/60HZ
Oscillate power max	3KW	6KW	10KW	20KW	30KW	40KW	60KW	100KW
Max input current	14A	28A	20A	32A	45A	60A	90A	152A
Oscillate frequency	0.5-1.1MHZ	0.2-1.1MHZ	200-500KHZ	50-250KHZ	50-200KHZ	50-200KHZ	50-150KHZ	50-150KHZ
Cooling water desire	>0.2MPa  2-6L/Min			0.3Mpa≥6L/MIN			0.5Mpa≥6L/MIN
Duty cycle	100% 40°C
Net weight	15kg	25kg	30kg	25kg/15kg	30kg/20kg	35kg/25kg	45kg/35kg	60kg/40kg
Cable length	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)