IGBT Ultrahigh Frequency Mini Heating Induction Machine (JLCG-100)

• Customization: Available
• Type: Metal Induction Heating Machine
• Frequency: 100kHz-1.1MHz
• Model NO.: JLCG-100
• Applications: Hardening, Quenching, Brazing, Welding etc
• Working Theory: Electromagnetic Induction Heating
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Feature: Environmental, Energy Saving, High Efficiency
• Condition: New
• Certification: CE, ISO, SGS, BV etc.
• Structure: Vertical Type
• Brand: Jinlai
• Transport Package: Plywood Case
• Specification: Generator:650*450*720mm Transformer:600*450*500mm
• Trademark: JINLAI
• Origin: Guangdong, China(Mainland)
• HS Code: 8514400090
• Production Capacity: 6000 Sets /Year

Product Description

IGBT Ultrahigh Frequency Mini Heating Induction Machine (JLCG-100)

 

Main Feature

• Ultrahigh series: high frequency, able to heat Φ 0.1mm work-piece.
• Small size, light weight, low failure rate and conservation of energy. (which can save the power by 70% as compared with glass-ceramic vacuum tube high frequency heating machine)
• It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
• About ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.
• It is applied to the welding of coupler and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact welding of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles an art wares.

Technical Parameters

Model	JLCG-100KW
Input power desire	3 phase 380V  50/60HZ
Max oscillate power	100KW
Max input current	152A
Oscillate frequency	50-150KHZ
Cooling water desire	>0.5MPa≥6L/Min
Duty cycle	100% 40°C
Dimensions(L*W*H)	Generator: 650*450*720mm
	Transformer: 600*450*500mm
Net weight	60kg/40kg
Cable length	2-6(Meters)

Spare parts for JLCG-100KW Machine

Item	Name of machine or parts	Specification	Amount
1	JLCG-100KW Generator	-	1 pcs
2	JLCG-100KW Transformer	-	1 pcs
3	Foot pedal	3 core	1 pcs
4	Induction Coil	-	2 sets
5	Instruction Manual	-	1 pcs
6	Product catalog	-	2 sets

Main Parts Introduction 

• Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
• Japan Nichicon electrolytic capacitor. ( filter capacitor )
• Imported transistor integrated block.
• All water pipe use thermostability, High pressure resistance best quality material.
• Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers. 
• International advanced all-solid-state semiconductor power devices.
• Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
• Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.

Photos of Product:

 

Applications: Heat treatment, Welding, etc.
 

1.Heat treatment: such as Quenching, Annealing
    Heat treatment process is the metal work-pieces heated to a certain temperature, obtained different matrix organization after different ways of cooling, so that to achieve the required mechanical properties (material harder or softer), such as quenching, annealing, etc.
     Applications Examples: Shaft, Shaft core, Plate, Gear, Sprocket, Steel belt, Machine tool accessories, Guide rail, Hardware tools, Small mold, Mold accessories, CAM, Automobile and motorcycle accessories, Scissors, Garden shears blade, Chuck, mechanical parts, Stainless steel products, Cistern, Kitchen ware, Golf head, Clubs, Steel tube, Furniture fittings and Other related products.


2.Brazing, Welding, Soldering
    Brazing is a fusion and solidification process which refers to the use of magnetic field induction heating to make the temperature of metal materials junction reach the melting point of welding, or the temperature of metal materials to reach between nonmetallic material.
      (1). Any industry of add welding material connection.
      Such as: Cutting tools ( Turning, Milling cutter, Woodworking tools, Serrated blade, Shoe materials, Diamond tool, Deep hole drilling, Drilling etc.), Faucets, Bathroom accessories, Showers, Coal drill, Drill bit, Terminal blocks, Furniture fittings, Refrigeration equipment, Pad tube, Heating plate, Egg beater, Lighting accessories, Branch distributor, Bicycle up and down the fork iron, Copper pieces, Aluminum, Stainless steel.
    (2). Do not add welding material connection.
      Such as: Computer radiator core and copper core, Motor rotor and shaft, Horn net preparetions, Hanger hook, Copier carbon brush melt, Aluminum-plastic pipe, Compound preparetions kettle, Tool shank cure, Tableware curing rubber handle, Battery pole ear forming, Aluminum foil sealing etc.



Package:

Company Informations:

    Dongguan Jinlai Electromechanical Device Co.,Ltd., founded in 1996, which is engaged in R&D, 
production andsale of solid Induction heating machine professionally. Several senior experts of induction heating equipment gathered here, who initiate the induction heating machines with environmental protection and highly effective energy conservation, positively and diligently. 

 

Our Services:

1. Pre-sale service:

• Recommend the most suitable machine for customers, according to their requirements. 
• Inquiry and consulting support. 
• Sample testing support. 
• View our Factory.

2. In-sale service:

• Strictly manufacture the machine, according to relevant technical standards.
• Take run test, according to relevant equipment test run regulations.
• Strictly check up the machine, before delivery
• Delivery on time.

3. After-sale service:

• 12 months warranty period
• Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
• If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price. 
• Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.

FAQ
China Supplies Induction Heating Power Supply   
Questions and Answers:

1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.

2.How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.

3.How to install your machine?
We have paper installation instructions and videos, we will teach till you learn it.

4. Which export port you use?
Any China port, commonly we will use Shenzhen ,Guangzhou ,Hongkong port, it can appoint as you like.

5.How about the payment terms and delivery time ?
Payment terms for small machines: 100% T/T/ Western Union/Cash in advance.
The big machines and big amount: 30% deposit,70% before shipment (we will shoot total delivering process for customer's confirmation)and the related papers. You can pay by T/T,L/C, Western Union or other ways.
The small machine delivery time is within 7 days, the bigger one takes about 15days,we will delivery goods on time.

6.If I have paid but can not receive the goods, how should I do?
Alibaba international website is a famous trade platform and has been mature those years ,every supplier on it has paid large integrity fund,and we have Chinese business licenses which can be checked on China official website or we can show it to you,so that situation will never appear, please be assured.

7.Is your goods has ISO9001 or CE certificate ?
Yes, all our goods has ISO and CE certificate. All machines are high quality goods.

8.What is your nature of your company:dealer or factory ?
We are manufacturer and have a big factory ,warmly welcome to visit our factory and contact us. 

 

 

 Ultrahigh Frequency Series JLCG (100KHZ-1.1MHZ)

Model	JLCG-3	JLCG-6	JLCG-10	JLCG-20	JLCG-30	JLCG-40	JLCG-60	JLCG-100
Input power desire	Single phase 220V  50/60HZ		3 phase 380V  50/60HZ
Oscillate power max	3KW	6KW	10KW	20KW	30KW	40KW	60KW	100KW
Max input current	14A	28A	20A	32A	45A	60A	90A	152A
Oscillate frequency	0.5-1.1MHZ	0.2-1.1MHZ	200-500KHZ	50-250KHZ	50-200KHZ	50-200KHZ	50-150KHZ	50-150KHZ
Cooling water desire	>0.2MPa  2-6L/Min			0.3Mpa≥6L/MIN			0.5Mpa≥6L/MIN
Duty cycle	100% 40°C
Net weight	15kg	25kg	30kg	25kg/15kg	30kg/20kg	35kg/25kg	45kg/35kg	60kg/40kg
Cable length	2-6(Meters)