Metal Rod Induction Heating Machine For Hot Forging (JLZ-110)
The furnace includes basically the JL medium frequency generator, the compensating cap, the working table, the heating coil, coil cover, rod feeder and so on. For some applications, the infrared sensor, temperature controller and automatic rod feeding systems can also be included.
Characteristics of M.F Forging Furnace
1. Wide frequency range from 1KHZ to 20KHZ,frequency can be designed to satisfy different size of the heated rods.
2. In the continuous heating process, the load inside the coil is stable , thus to overcome the great heating power change caused by the great change of the load during the heating course from cool rod to 1100 degree rod. The actual power can reach more than 85% of the rated power of the machine.
3. The heating coil can be 500mm to 1 meter long, several pieces are heated at the same time to make sure the penetrating effect.
4. Even when heating non-ferrous metals like copper or aluminum, the actual power can also reach more than 85% of the rated power of the machine by design the coil properly and match the compensating cap correctly. 3.5KG copper or brass can be heated to 700 degree per kilowatt in an hour.
Applications
M.F. forging furnace is used for the heating of bars and rods larger than Φ12, the material can be steel, stainless steel, copper, brass, aluminum and so on. The heating can be the whole rod, end of the rod or middle part of the rod.
Technical Parameters:
| Model |
JLZ-110KW |
| Input power desire |
3 phase 380V 50/60HZ |
| Max oscillate power |
110KW |
| Max input current |
175A |
| Output voltage |
70-550V |
| Oscillate frequency |
1-20KHZ |
| Cooling water desire |
≥0.2MPa ≥10L/Min |
| Duty cycle |
100% 40°C |
| Dimensions(L*W*G) |
Induction heater:700*620*1600mm
Forging furnace: 1400*650*1100mm |
| Net weight |
210kg/150kg |
| Cable length |
2-6(Meters) |
List of Accessories in the Package
| Item |
Name of machine or parts |
Specification |
Amount |
| 1 |
JLZ-160KW Generator |
- |
1 pc |
| 2 |
Forging furnace |
With cylinder pushing system |
1 pc |
| 3 |
Foot pedal |
3 core |
1 pc |
| 4 |
Connect cable |
- |
1 set |
| 5 |
Instruction Manual |
- |
1 pc |
| 6 |
Product catalog |
- |
2 sets |
Main Parts Introduction
1. Germany SIEMENS INFINEON IGBT Module. 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
Main Models & Heating Ability:
| Models |
Max. Input Power |
Heating Ability of Normal Material |
| Steel /S.S to 1100 degree |
Copper/ brass to 700 degree |
Aluminum to 500 degree |
| JLZ-35 forging furnace |
35KW |
1.25 KG/min |
1.75 KG/min |
1.46 KG/min |
| JLZ-45 forging furnace |
45KW |
1.67 KG/min |
2.33 KG/min |
1.87 KG/min |
| JLZ-70 forging furnace |
70KW |
2.5 KG/min |
3.5 KG/min |
2.92 KG/min |
| JLZ-90 forging furnace |
90KW |
3.33 KG/min |
4.67 KG/min |
3.75 KG/min |
| JLZ-110 forging furnace |
110KW |
4.17 KG/min |
5.83 KG/min |
4.58 KG/min |
| JLZ-160 forging furnace |
160KW |
5.83 KG/min |
------- |
6.67 KG/min |
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. 12 months warranty period
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
4. technician to provide visiting service after checking with the customer and charge for a favorable price.
5. Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.
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