Industrial Used Rod Forging Induction Heating Furnace
Main Feature:
- Big power, low frequency and good diathermancy.
- High frequency, low power consumption, easy installation and simple operation.
- It can continuously work for 24 hours for the comprehensive full load design.
- It adopts the IGBT inverter circuit in parallel connection, which ha high load adaptability.
- It has functions as over-voltage, over-current, over-heat, phase loss and water shortage alarm indications as automatic control and protection.
- Compared with other heating models, it can significantly promote the economic benefits, improve the quality of heated work pieces, save the energy and material, alleviate labor intensity and improve the production environment.
Technical Parameters:
Model |
JLZ-35 |
JLZ-45 |
JLZ-70 |
JLZ-90 |
JLZ-110 |
JLZ-160 |
Input power desire |
3 phase 380V 50/60HZ |
Oscillate power max |
35KW |
45KW |
70KW |
90KW |
110KW |
160KW |
Max input current |
51A |
70A |
105A |
135A |
175A |
240A |
Output current |
1-20KHZ |
0.5-10KHZ |
Output voltage |
70-550V |
Cooling water
desire |
Heating Power
+ Furnace |
≥0.3MPa ≥10L/Min |
≥0.3MPa ≥20L/Min |
≥0.3MPa ≥30L/Min |
Heating Power Only |
≥0.2MPa ≥4L/Min |
≥0.2MPa ≥6L/Min |
≥0.2MPa ≥10L/Min |
Duty cycle |
100% 40°C |
Dimensions |
620*550*1350mm |
650*600*1500mm |
650*670*1500mm |
Net weight |
100KG |
115KG |
130KG |
160KG |
170KG |
190KG |
List of Accessories In the Package
Items |
Name of machine or parts |
Specification |
Amount |
1 |
JLZ-35/45/70/90/110/160KW Heating Power |
- |
1 set |
2 |
Foot pedal |
3 core |
1 pcs |
3 |
Induction Coils |
- |
2 sets |
4 |
Connect Cable |
- |
1 set |
5 |
Instruction Manual |
- |
1pcs |
6 |
Product catalog |
- |
2pcs |
Main Parts Introduction
1. Germany SIEMENS INFINEON IGBT Module. 1KHZ-1.1MHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
Machine Photos
Applications: Melting & Forging
1. Melting
Mainly used for melting and heat preservation of Cast iron, Alloy steel, Stainless steel, Gold, Silver, Other magnetic materials, as well as Copper, Brass, Bronze, Aluminum, Zinc, and Other non-magnetic materials.
Machine Models and Maximum Melting Ability
(the first:50-60mins/furnace.the second:20-30mins/furnace)
Model |
Steel ,iron |
Copper, Gold , Silver |
Aluminum |
JLZ-15 15KWMelting Furnace |
|
10KG |
3KG |
JLZ -25 25KW Melting Furnace |
5KG |
20KG |
6KG |
JLZ -35 35KW Melting Furnace |
10KG |
30KG |
10KG |
JLZ -45 45KW Melting Furnace |
18KG |
50KG |
20KG |
JLZ -70 70KW Melting Furnace |
25KG |
100KG |
30KG |
JLZ -90 90KW Melting Furnace |
40KG |
120KG |
40KG |
JLZ -110 110KW Melting Furnace |
50KG |
150KG |
50KG |
JLZ -160 160KW Melting Furnace |
100KG |
250KG |
100KG |
2. Forging
M.F. forging furnace is used for the heating of bars and rods larger than Φ12, the material can be steel, stainless steel, copper, brass ,aluminium and so on. The heating can be the whole rod, end of the rod or middle part of the rod.
Application Examples:Fasteners, Hardware tools, Automobile and motorcycle accessories, Rigging, Pipe fittings, Twist drill, Atlas, Table, Mould parts, Standard parts, Handicrafts, Machinery parts, Brass lock, Lock, Rivets, Other hardware and metal accessories.
Main Models and Heating Ability:
models |
Max. Input Power |
Heating ability of normal material |
Steel or S.S to 1100 degree |
Copper or brass to 700 degree |
Aluminium to 500 degree |
JLZ-35 forging furnace |
35KW |
1.25 KG/min |
1.75 KG/min |
1.46 KG/min |
JLZ-45 forging furnace |
45KW |
1.67 KG/min |
2.33 KG/min |
1.87 KG/min |
JLZ-70 forging furnace |
70KW |
2.5 KG/min |
3.5 KG/min |
2.92 KG/min |
JLZ-90 forging furnace |
90KW |
3.33 KG/min |
4.67 KG/min |
3.75 KG/min |
JLZ-110 forging furnace |
110KW |
4.17 KG/min |
5.83 KG/min |
4.58 KG/min |
JLZ-160 forging furnace |
160KW |
5.83 KG/min |
------- |
6.67 KG/min |
JLZ-200 forging furnace |
200KW |
9.0 KG/min |
------- |
8.50 KG/min |
Company information:
Dongguan Jinlai Electromechanical Device Co.,Ltd., founded in 1996, which is engaged in R&D,
production andsale of solid Induction heating machine professionally. Several senior experts of induction heating equipment gathered here, who initiate the induction heating machines with environmental protection and highly effective energy conservation, positively and diligently.
Our Services:
1. Pre-sale service:
- Recommend the most suitable machine for customers, according to their requirements.
- Inquiry and consulting support.
- Sample testing support.
- View our Factory.
2. In-sale service:
- Strictly manufacture the machine, according to relevant technical standards.
- Take run test, according to relevant equipment test run regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
3. After-sale service:
- 12 months warranty period
- Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
- Technician to provide visiting service after checking with the customer and charge for a favorable price.
- Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
- The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.