Super-Audio Frequency Electric Induction Forging Heating Machine (JLC-120/160KW)

• Customization: Available
• Warranty: 1 Year
• Type: Induction Heating Machine
• Model NO.: JLC-120/160
• Certification: CE, ISO, RoHS, SGS, BV etc.
• Structure: Vertical Type
• Brand: Jinlai
• Working Theory: Electromagnetic Induction Heating
• Usage: Forging, Hardening etc
• Voltage: 3 Phase 380V, 50/60Hz
• Frequency: 10-30kHz
• Feature: Environmental, Energy Saving, High Efficiency
• Condition: New
• Net Weight: 200kg-400kg
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Main Parts: Generator, Transformer, Coil and Foot Pedal
• Transport Package: Plywood Case
• Specification: Generator:400*550*810mm; Transformer:420*330*450mm
• Trademark: JINLAI
• Origin: Guangdong, China(Mainland)
• HS Code: 8514400090
• Production Capacity: 6000 Sets /Year
• Package Size: 82.00cm * 68.00cm * 167.00cm
• Package Gross Weight: 163.000kg

Product Description

Super-audio Frequency Electric Induction Forging Heating Machine (JLC-120/160KW)

Main Feature:

1. It adopts the IGBT inverter circuit in parallel connection, which has high load adaptability.
2. The comprehensive full load design is available for 24-hour continuous operation.
3. The digital phase locked realizes following frequency automatically.
4. Design in modules. It is installed facility and use conveniently without debugging..
5. The perfect protection function, insuring the reliability and easily maintaining of the equipments.
6. The technique of converting frequency by resonance promotes efficiency of whole equipment by over 95%.
7. Economy and environment protection, it can replace of gas/coal/electronic tube induction heating machine.

Technical Parameters: 

Model		JLC-120	JLC-160
Input power desire		3 phase 380V 50/60HZ	3 phase 380V
Oscillate power max		120KW	160KW
Max input current		195A	250A
DC current		250A	320A
Oscillate frequency		10-30KHZ	10-30KHZ
Timing		1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S
Cooling water desire		0.5Mpa	0.5Mpa
Duty cycle		100% 40°C	100% 40°C
Dimensions (L*W*H)	Generator	800*620*1510mm	900*670*1650mm
	transformer	440*780*560mm	800*440*580mm
Net weight		150kg/90kg	180kg/110kg
Cable length		2-6(Meters)	2-6(Meters)

 


List of Accessories In The Package

Items	Name of machine or parts	Specification	Amount
1	JLC-120/160KW Generator	-	1 pcs
2	JLC-120/160KW Transformer	-	1 pcs
3	Foot pedal	3 core	1 pcs
4	Induction Coils	-	2 sets
5	Connect Cable	-	1 set
6	Instruction Manual	-	1 pcs
7	Product Catalog	-	1 pcs

Machine Photos



Main Components
1. Germany SIEMENS INFINEON IGBT Module. (10-30KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers. 
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.





Applications: Forging, Heat treatment etc.

1.Heating/Forging 
Induction forging refers to the use of an induction heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 and 1,200 °C (2,010 and 2,190 °F) to increase their malleability and aid flow in the forging die.JLC-120/160KW heating power is widely used for 20-40mm diameter rod. 



Main Models and Heating Ability:

Models	Max. Input Power	Heating Ability of Normal Material
		Steel or S.S to 1100 degree	Copper or brass to 700 degree	Aluminium to 500 degree
JLZ-35 forging furnace	35KW	1.25 KG/min	1.75 KG/min	1.46 KG/min
JLZ-45 forging furnace	45KW	1.67 KG/min	2.33 KG/min	1.87 KG/min
JLZ-70 forging furnace	70KW	2.5 KG/min	3.5 KG/min	2.92 KG/min
JLZ-90 forging furnace	90KW	3.33 KG/min	4.67 KG/min	3.75 KG/min
JLZ-110 forging furnace	110KW	4.17 KG/min	5.83 KG/min	4.58 KG/min
JLZ-160 forging furnace	160KW	5.83 KG/min	-------	6.67 KG/min
JLZ-200 forging furnace	200KW	9.0 KG/min	-------	8.50 KG/min

2. Heat Treatment: such as hardening, annealing etc
Hardening uses heat and rapid cooling (quenching) to increase the hardness, strength and/or durability of steel. Heating steel or iron above their upper critical temperatures, modifies the crystal structure of the metal to a form called Austenite. With this atomic arrangement the carbon can then freely migrate to a new location.
When hardening, the aim is to quickly quenching the Austenite, thus trapping the carbon atoms in their new positions in the crystalline structure called Martensit which is extremely hard.
In addition, hardening creates important internal residual stresses that can be either beneficial or disadvantageous. Depending on the requirements, tempering can be carried out after the induction hardening process.





Company Information:
Dongguan Jinlai Electromechanical Device Co.,Ltd., founded in 1996, which is engaged in R&D, 
production andsale of solid Induction heating machine professionally. Several senior experts of induction heating equipment gathered here, who initiate the induction heating machines with environmental protection and highly effective energy conservation, positively and diligently. 



 

Our Services:

1. Pre-sale service:

• Recommend the most suitable machine for customers, according to their requirements. 
• Inquiry and consulting support. 
• Sample testing support. 
• View our Factory.

2. In-sale service:

• Strictly manufacture the machine, according to relevant technical standards.
• Take run test, according to relevant equipment test run regulations.
• Strictly check up the machine, before delivery
• Delivery on time.

3. After-sale service:

• 12 months warranty period
• Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
• If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price. 
• Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.

FAQ
China Supplies Induction Heating Power Supply   
Questions and Answers:

1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.

2.How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.

3.How to install your machine?
We have paper installation instructions and videos, we will teach till you learn it.

4. Which export port you use?
Any China port, commonly we will use Shenzhen ,Guangzhou ,Hongkong port, it can appoint as you like.

5.How about the payment terms and delivery time ?
Payment terms for small machines: 100% T/T/ Western Union/Cash in advance.
The big machines and big amount: 30% deposit,70% before shipment (we will shoot total delivering process for customer's confirmation)and the related papers. You can pay by T/T,L/C, Western Union or other ways.
The small machine delivery time is within 7 days, the bigger one takes about 15days,we will delivery goods on time.

6.If I have paid but can not receive the goods, how should I do?
Alibaba international website is a famous trade platform and has been mature those years ,every supplier on it has paid large integrity fund,and we have Chinese business licenses which can be checked on China official website or we can show it to you,so that situation will never appear, please be assured.

7.Is your goods has ISO9001 or CE certificate ?
Yes, all our goods has ISO and CE certificate. All machines are high quality goods.

8.What is your nature of your company:dealer or factory ?
We are manufacturer and have a big factory ,warmly welcome to visit our factory and contact us. 

 

Superaudio Frequency Series (10-30KHZ)

Model	JLC-30	JLC-50	JLC-60	JLC-80	JLC-120
Input power desire	3 phase 380V 50/60HZ
Oscillate power max	30KW	50KW	60KW	80KW	120KW
Max input current	48A	63A	90A	135A	195A
DC current	60A	80A	120A	150A	250A
Oscillate frequency	10-30KHZ	10-30KHZ	10-30KHZ	10-30KHZ	10-30KHZ
Timing	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S
Cooling water desire	0.2Mpa	0.3Mpa	0.3Mpa	0.4Mpa	0.5Mpa
Duty cycle	100% 40°C
Net weight	60kg/30kg	65kg/45kg	70kg/45kg	80kg/55kg	110kg/90kg
Cable length	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)	2-6(Meters)