Energy Saving Iron Bar Induction Forging Machine Furnace (JLZ-160)

• Customization: Available
• After-sales Service: Video Support
• Type: Metal Forging Furnace
• Model NO.: JLZ-160KW
• Forging Forming Method: Hot Forging
• Power Source: Electric
• Feature: High Efficiency
• Certification: ISO9001, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Easy to Maintenance
• Certificate: ISO9001:2008,Ce,SGS
• Dimension(L*W*H): 650X600X1520mm
• Frequency: 0.5-10kHz
• Cooling Water Desire: >0.6MPa 60L/Min
• Including: Induction Heating Power,Forging Furnace,Pusher
• Gross Weight: 320kg
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Transport Package: Plywood Case
• Specification: JLZ-160KW
• Trademark: JIN LAI
• Origin: Guangdong, China(Mainland)
• HS Code: 8514400090
• Production Capacity: 6000 Sets /Year

Product Description

Energy Saving Iron Bar Induction Forging Machine Furnace (JLZ-160)



The furnace includes basically the JL medium frequency generator, the compensating cap, the working table, the heating coil, coil cover, rod feeder and so on.  For some applications, the infrared sensor, temperature controller and automatic rod feeding systems can also be included.
 
Characteristics of M.F Forging Furnace
1. Wide frequency range from 1KHZ to 20KHZ,frequency can be designed to satisfy different size of the heated rods.
2. In the continuous heating process, the load inside the coil is stable , thus to overcome the great heating power change caused by the great change of the load during the heating course from cool rod to 1100 degree rod.  The actual power can reach more than 85% of the rated power of the machine.
3. The heating coil can be 500mm to 1 meter long, several pieces are heated at the same time to make sure the penetrating effect.
4. Even when heating non-ferrous metals like copper or aluminum, the actual power can also reach more than 85% of the rated power of the machine by design the coil properly and match the compensating cap correctly. 3.5KG copper or brass can be heated to 700 degree per kilowatt in an hour.  
 

 
Technical Parameters

Model	JLZ-160KW
Input power desire	3 phase 380V  50/60HZ
Max oscillate power	160KW
Max input current	240A
Output voltage	70-550V
Output current	30-320A
Oscillate frequency	0.5-10KHZ
Cooling water desire	≥0.5MPa  ≥6L/Min
Duty cycle	100% 40°C
Dimensions(L*W*G)	Induction heater:870x850x1800mm Forging furnace: 1250x600x580mm
Net weight	150kg/170kg
Cable length	2-6(Meters)

 

List of Accessories In The Package

Item	Name of machine or parts	Specification	Amount
1	JLZ-160KW Heating Power	-	1 pc
2	Forging furnace	With cylinder pushing system	1 pc
3	Foot pedal	3 core	1 pc
4	Connect cable	-	1 set
5	Instruction Manual	-	1 pc
6	Product catalog	-	2 sets

 

Main Models & Heating Ability

Models	Max. Input Power	Heating Ability of Normal Material
		Steel /S.S to 1100 degree	Copper/ brass to 700 degree	Aluminum to 500 degree
JLZ-35 forging furnace	35KW	1.25 KG/min	1.75 KG/min	1.46 KG/min
JLZ-45 forging furnace	45KW	1.67 KG/min	2.33 KG/min	1.87 KG/min
JLZ-70 forging furnace	70KW	2.5 KG/min	3.5 KG/min	2.92 KG/min
JLZ-90 forging furnace	90KW	3.33 KG/min	4.67 KG/min	3.75 KG/min
JLZ-110 forging furnace	110KW	4.17 KG/min	5.83 KG/min	4.58 KG/min
JLZ-160 forging furnace	160KW	5.83 KG/min	-------	6.67 KG/min

 

Main Parts Introduction 

1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers. 
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.



Applications
M.F. forging furnace is used for the heating of bars and rods larger than Φ12, the material can be steel, stainless steel, copper, brass, aluminum and so on.  The heating can be the whole rod, end of the rod or middle part of the rod.

Pre-sale service:

1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:

1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:

1. 12 months warranty period
2. Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, Jinlai shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, Jinlai will send maintenance
4. technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. Jinlai will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.

 

Medium Frequency Series

Model	JLZ-15	JLZ-25	JLZ-35	JLZ-45	JLZ-70	JLZ-90	JLZ-110	JLZ-160
Input power desire	3 phase 380V 50/60HZ
Input power	15KVA	25VA	35KVA	45KVA	70KVA	90KVA	110KVA	160KVA
Max input current	23A	36A	51A	70A	105A	135A	175A	240A
Output current	3-22A	5-45A	10-70A	15-95A	20-130A	25-170A	30-200A	30-320A
Output Voltage	70-520V	70-550V
Oscillate frequency	1-20KHZ							0.5-10KHZ
Cooling water desire (heating power + furnace)	≥0.2MPa  ≥6L/Min		≥0.3MPa  ≥10L/Min		≥0.3MPa  ≥20L/Min		≥0.3MPa  ≥30L/Min
Cooling water desire (heating power)	≥0.2MPa  ≥3L/Min		≥0.2MPa  ≥4L/Min		≥0.2MPa  ≥6L/Min		≥0.2MPa  ≥10L/Min
Duty cycle	100% 40°C
Net weight	30kg/35kg	32kg/38kg	43kg/50kg	120kg	130kg	140kg	150kg	160kg